- Discharge conveyor
- Transport multi-row system with a set of carriages to match containers
- Container feeding unit
- UV lamp for cup bactericidal treatment
- Central lubrication station of the main executive devices of the machine
- Shielding chamber
- System of high-pressure flushing
- A set of volumetric liquid fillers
- Cap (foil) placing unit
- Foil sealing unit
- Date printing unit
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- PASTPACK 4L ULTRA CLEAN PRO
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PASTPACK 4L ULTRA CLEAN PRO
The multi-row automatic in-line machine PASTPACK 4L ULTRA CLEAN PRO is designed for dose filling liquid and pasty products containing soft, easy deformable additives of up to 10 mm in plastic cups with their further sealing with aluminum...
Details
Details
- High speed machines easily integrated in fully automatic production lines
- Ultra Clean versions (VDMA Hygiene Class IV) for filling & packaging in clean environment
- Dosing systems are adapted for CIP-cleaning and SIP-sterilization with saturated steam
- Centralized lubrication station
- Adapted for operation in high humidity
- Stainless steel structure
- Accessories from leading manufacturers (Festo, SMC, Omron, B&R, Schneider Electric etc.)
- Network performance of the control system, which facilitates maintenance and diagnostics, provides the ability to connect additional network devices (dispensers, pumping stations, etc.)
- Color touch screen (LS Industrial Systems, 7,2‘’; optional - Festo, LG, Siemens, Allen Bradley, etc.), intuitive interface in 7 major languages
The multi-row automatic in-line machine PASTPACK 4L ULTRA CLEAN PRO is designed for dose filling liquid and pasty products containing soft, easy deformable additives of up to 10 mm in plastic cups with their further sealing with aluminum varnished foil and capping.
PASTPACK 4L ULTRA CLEAN PRO is a hardware equipment whose disinfection systems not only meet the requirements of hygiene class IV presented in the generally accepted VDMI classifier, but have also been modified by the manufacturer with consideration to all the requirements of customers that arise during operation.
Linear Pastpak 4L boasts an increased level of hygiene backed up by antibacterial treatment of monocups and foil with a solution of hydrogen peroxide (H2O2) of up to 35% concentration.Containers and foil are processed in two stages.During the first stage, containers and foil are disinfected with the steam of hydrogen peroxide in a special chamber prior to packaging. Afterwards, they are treated with a stream of hot sterile air. Exhaust air with disinfectant residues is removed from the sterilization chamber and the working space through an exhaust probe.The temperature of the evaporator, the dose of hydrogen peroxide, and the temperature of drying the cups are managed from the touch control panel of the machine.
The device is completely sealed off by a protective chamber made of stainless steel with a boost of sterile air. It is also adapted for a CIP sink.
PASTPACK 4L ULTRA CLEAN PRO is a hardware equipment whose disinfection systems not only meet the requirements of hygiene class IV presented in the generally accepted VDMI classifier, but have also been modified by the manufacturer with consideration to all the requirements of customers that arise during operation.
Ultra Clean machine versions meet VDMA Hygiene Class IV:
- Hopper equipped with sterile air blowing system to save the microbiological parameters of the product
- Closed chamber at positions of containers disinfection, product filling, foil placing and sealing for protection from the external environment
- Feeding of sterile air into the chamber, purified from microorganisms and bacteria using HEPA-filters (Class H14)
- Chamber treatment with 30% hydrogen peroxide
- Containers and foil treatment with hydrogen peroxide steam with following drying by hot sterile air and ventilation
Linear Pastpak 4L boasts an increased level of hygiene backed up by antibacterial treatment of monocups and foil with a solution of hydrogen peroxide (H2O2) of up to 35% concentration.Containers and foil are processed in two stages.During the first stage, containers and foil are disinfected with the steam of hydrogen peroxide in a special chamber prior to packaging. Afterwards, they are treated with a stream of hot sterile air. Exhaust air with disinfectant residues is removed from the sterilization chamber and the working space through an exhaust probe.The temperature of the evaporator, the dose of hydrogen peroxide, and the temperature of drying the cups are managed from the touch control panel of the machine.
The device is completely sealed off by a protective chamber made of stainless steel with a boost of sterile air. It is also adapted for a CIP sink.
Products to be packed:
Milk, yoghurt, sour cream, cream; cottage cheese, cream cheese, curds;
butter, spreads; oils, sauces, mayo, mustard, ketchup, tomato paste;
salads with fraction under 15 mm, sea weed; pate, caviar; honey,
marmalade, jam, chocolate paste; small piece snacks, nuts, chips,
croutons, crackers, etc. Liquid and paste non-food products: chemicals,
liquid soap, washing fluids, etc.
| Kinematical speed, max, cycles/min. | 136 |
| Round cup diameter, max, mm | 110 |
| Rectangle container size, mm | 125x110 |
| Cup/container height, max, mm | 120 |
| Slots transporting system drive unit | Servo |
| Power supply | 380 V 50 Hz |
| Power consumption, kW | 18 |
| Air pressure, MPa | 0,6 |
| Air consumption, l/min | 3000 |
| Machine length, mm | 6510 |
| Machine width, mm | 1950 |
| Machine height, mm | 3290 |
| Machine weight, kg | 3500 |
| Structure material | Stainless steel |
- Chamber with a decontamination system
- Sterile service tank
- BIOZONE system to clean air
- Automatic flushing device of transport system
- Sealing unit to seal cups with film from roll and cutting it along cup edges
- Set of fillers for the another product