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PITPACK OP4 – Multipurpose Triple-Hopper Depositing Machine

The PITPACK OP4 is a multipurpose depositing machine designed for accurate forming of viscous and semi-viscous confectionery masses with or without filling. The machine handles soft, shortcrust, choux, gingerbread, liquid sponge dough, zep...

Details

Is not required

Gingerbread

Muffins

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Thanks to its triple-hopper configuration and independent drives for each dosing system, the OP4 enables production of two-color and combined products, as well as items with filling deposited inside or on the surface.

The machine supports depositing, string cutting and diaphragm cutting modes. A wide selection of interchangeable nozzles makes it possible to shape round, square, triangular and decorative items. For zephyr production, the OP4 can be equipped with a heated hopper with temperature regulation.

Products to be packed:

A wide range of cookies, spicy cakes, cakes (with/whitout) stuffing, puffs, zephyr, sponge shortcakes and other confectionaries with stuffing inside/outside the products; two-colored cookies of various shapes with/without stuffing, products from cottage cheese.

Advantages

Solid design, stainless steel covering
Conveyor of aluminum alloy
Details, contact with product, are made of materials approved for use according РТМ 27-15-00-72
Possibility of operative reinstallation extended units set for necessary products and its assembly and disassembly for cleaning and sanitizing
Combination drive allows to apply different feed system of product in forming blocks, and also regulate the roll gap, depending on pastry density
Frequency-controlled asynchronous electric drives, filling stuffing drives, conveyor drive vertical movement. Servo drives conveyor and the rotation mechanism nozzles allow to mold complex geometric figures
Pneumatic drive unit of diaphragm cutting device
Cells of diaphragm cutting device are staggered that allow efficient using of tray

Kinematical speed of string cutting, cycles/min. 70

Kinematical speed of diaphragm cutting, cycles/min. 45

Kinematical speed of depositing, cycles/min. 25

Kinematical speed of flat cakes pouring, cycles/min. 200

Performance of diaphragm cutting, cycles/min. 300

Performance of depositing, cycles/min. 300

Performance of flat cakes pouring, cycles/min. 250

Максимальная производительность в режиме заливки плоских форм, кг/час -

Cookies number at one cycle by string cutting, pcs 9

Cookies number at one cycle by diaphragm cutting, pcs 8

Cookies number at one cycle by depositing, pcs 9

Hopper volume, l 40х2 / 70

Filling hopper volume, l 50

Tray size, mm 600х900

Power supply 220 V, 1-Ph, 50 Hz

Power consumption, kW 3,6

Air pressure, MPa 0,6

Air consumption, l/min 40

Machine length, mm 1370

Machine width, mm 1240

Machine height, mm 1570

Machine weight, kg 550

Control system
Conveyor servo drive unit
Rotary nozzles and string cutting servo drive units
Table lifting drive unit

Hopper with rollers for soft pastry
Hopper with rollers for liquid pastry
3-bin roller unit for two-color dough and filling (soft or shortcuts pastry)
A set of rotary nozzles to jig products with stuffing
A set of shaped molds for string cutting
A set of rollers for spice-cakes pastry and domed cookies with filling for diaphragm cutting
A set of horizontal jigging with nozzles filling feeder and string cutting (sticks with filling)
Nozzles for pouring forms for muffins
Slotted nozzle unit for pouring flat forms (biscuit, cakes)
Diaphragm cutting unit with pneumatic drive
String cutting unit
Device for relief stamping and filling stuff pouring on products
A set of rotary nozzles to produce two-colored products with stuffing
A set of nozzles for two-color domed cookies with filling («Chapiteau», etc.) for diaphragm cutting
A set of figured nozzles for string cutting two-color products
A set of double row nozzles for consistent jigging of two types of pastry and filling
Heating hopper for zephyr production
A set of sprinkled coating by dry ingredients (poppy, coconut, sesame, etc.)
Automatic feed of trays
A set of trays 400x600 mm, 15 pieces