Triblock TF 6000

TRIBLOCK TF 6000 is an automatic machine which combines the following operations in sequential technological process:

rinsing (one-phase or two-phase bottle rinsing)
It is used to remove industrial and transportation pollution (...
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Compactability
Easy operation
Non contact dosing
High hygiene level
Possibility to use containers of different size and shape
Dosing by weight or by volume (dosing accuracy within 1%)
Product and container saving due to option no package – no filling
Modern effective motor system
Programming process synchronization from single control panel
All parts which have contact with the product are made of stainless steel AISI 304 and materials which are permitted for use in food production
Low noise level

TRIBLOCK TF 6000 is an automatic machine which combines the following operations in sequential technological process:

rinsing (one-phase or two-phase bottle rinsing)
It is used to remove industrial and transportation pollution (dust), inner surfaces of bottles are flushed for 6-10 seconds. Rinsing is performed with ozonated water*. To prevent splashing when there is no container in the rinsing area special tunnel-type guard is provided.
* Option of two-phase rinsing could be offered additionally: disinfecting solution + water
filling still liquids in PET bottles
It is performed by HBM weight batching or by means of electromagnetic flowmeters KROHNE (Germany). Product dose volume is set on the machine control panel. Dose volume is constantly variable. Dose shutoff is performed by air operated valves with defoaming. Surfaces of product hopper, pipes, flowmeters and shut-off valves contacting with the product are made of materials that meet the standarts of 3-А and EHEDG.
сapping with tamper evident plastic caps
Automatic cap orientation (feeding), capping is performed by twisting. Number of cap twists is set using the control panel. Capping chucks make it possible to use caps made of materials of different thickness and stiffness. Caps are disinfected with UV before the capping unit. Mechanical drive of capping head lowering minimizes wear and maintenance requirement.

Products to be packed:

Milk, yogurt, fermented baked milk, yogurt, cream and other dairy products.

Kinematical speed, max, cycles/h	6000
Dose volume, min, l	0,1
Dose volume, max, l	2
Bottle height, mm	125-300
Bottle diameter, mm	50-100
Cap type	Plastic twist cap with guard collar/twist-off
Cap diameter, mm	up to 42
Hopper volume, l	180
Power supply	380 V, 50±1 Hz
Power consumption, kW	6
Air pressure, MPa	0,6±0,05
Air consumption, l/min	80
Machine length, mm	4300
Machine width, mm	2200
Machine height, mm	3000

Closed chamber
Unit of container delivery
No bottle – no rinsing
Block of one-solution rinsing (ozonated water)
Non contact dosing system
No bottle – no filling
Automatic cap feeding system
Possible connection to CIP
ZIP set
PLC providing remote access and connection with manufacturing plant via internet + touch screen

* The station of water ozonation is an auxiliary equipment

Ozonation station
System to prepare sterile water + recirculation system with reservoir
Set of washing nozzles regulated from the machine control panel for washing grippers of the rinser, filling unit, filling valves
Unit of preparatory bottle disinfection by OXONIA solution injection (hydrogen peroxide and 0.2% peracetic acid) into the bottles
Dummy-bottle system for flushing filling unit by flow – counterflow with return of washing solution to the CIP-system
CIP system including nozzles for rinsing of storage hopper, dosing valves and pipe connections.
System for cap treatment with high intensity UV lamps
Automatic cap elevator
Capping with screw cap using Pick & Place system, with cap sensor in the flow
Electromagnetic filling with dose regulation by the control panel
Chamber for pressurization in the filling area using ventilation and HEPA-filters
Clean modification (Hepa- filter)
Ultra Clean modification (two-phase rinsing, Hepa-filter)
Dosing of thick products (yoghurt) with fruit additives
CIP-station
Printer
Sorting out device