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Details

Bottle

Water

Milk

Yogurt

Natural yogurt

Morses, fruit drinks

Juice

Oils

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The machine is designed to automatic fill (weighing/volumetric) liquid and viscous dairy products into PET-bottles (hereafter referred to as bottle) and twisting them with plastic caps with guard collar. Metal units and parts of the machine contact with food products are made of corrosion-resistant material permitted by the Russian Agency for Health and Consumer Rights.

The filling continuous operation machine is a monoblock which combines machines for sequential functions (3) of the technological process:

rinsing
filling
capping

The monoblock machine has the following advantages: compactability, exact synchronization of units operation, easy maintenance, possibility to meet the strict hygienic and sanitary norms thanks to closed-space machine.

Advantages

Compactability
Easy operation
Easy setup when changing containers sizes
Non contact dosing
High hygiene level
Possibility to use containers of different size and shape
Dosing by weight or by volume (dosing accuracy within 1%)
Product and container saving due to option no package – no filling
All parts of the machine contact with food products are made of stainless steel AISI 304 and other materials permitted in food industry
All parts which have contact with the product are made of stainless steel AISI 304 and materials which are permitted for use in food production
Low noise level

Kinematical speed, max, cycles/h 3000 bottles/h

Dose volume, min, l 0,1

Dose volume, max, l 2

Bottle height, mm 125-300

Bottle diameter, mm 50-100

Cap type Plastic twist cap with guard collar/twist-off

Cap diameter, mm up to 42

Filling nozzles number, pcs 12

Hopper volume, l 100

Power supply 220±22 V, 50±1 Hz

Power consumption, kW 3

Air pressure, MPa 0,6±0,05

Machine length, mm 3200

Machine width, mm 1600

Machine height, mm 2900

Safety guards
Unit of container delivery (manual/from pneumatic conveyor)
Filling by weight
A set of valves’ injectors for filling of liquid dairy products
Possible connection to CIP
Manual flushing of the machine inside safety guards
System “Pick&place”
Orienting hopper

The control program has the following parameters:

No bottle – no flushing
No bottle – no filling
No bottle – no capping
No cap – no capping

Close chamber
Close chamber with sterile air feeding (HEPA filter)
Filling with a strain gauge
A set of valves’ injectors for filling of dense dairy products
A set of injectors for automatic flushing of the safety chamber and main units
A set of injectors for disinfection of the close chamber with disinfectant solution (hydrogen peroxide and peracetic acid)
Caps UV-treatment unit
Orienting elevator for caps. It’s used instead of orienting hopper.