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Automatic traysealer

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Automatic traysealer
Automatic traysealer
Automatic traysealer

The TRAYSILER machine is designed for the packing of finished or semi-finished products into plastic containers. It cuts from a roll and hermetically seals with polystyrene and polypropylene film in automatic mode. The machine is capable of processin...

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DESCRIPTION Standard accessories Optional
The TRAYSILER machine is designed for the packing of finished or semi-finished products into plastic containers. It cuts from a roll and hermetically seals with polystyrene and polypropylene film in automatic mode. The machine is capable of processing up to 16 cycles per minute, with a calculated capacity of 10 cycles per minute.
Actual productivity is dependent on a number of factors, including the size of the container, the product being packed, the number of operations, the thickness of the film, and the type of film being used.

The equipment performs the following operations:

  • Sealing only
  • Vacuum sealing (vacuum packaging).
  • Modified gas sealing.


Container:
The container dimensions are 187x137 mm. Maximum height: 135 mm
Machine operation:
The machine is based on the process of hermetic sealing of containers with film in vacuum. Depending on the configuration, the option of sealing with a modified atmosphere (MAP) is available. Once the "START" button is activated, the machine will automatically perform the entire cycle of technological operations in a pre-programmed sequence, from feeding the container with the product to the sealing zone and delivery of the packaged container.

The machine performs the following cycle of operations:

  • Moves the container with the product by pushers into the sealing zone.
  • Lifts the lower part of the chamber.
  • Evacuates the air in the chamber.
  • Fills the chamber with inert gas.
  • Seals the container with film with simultaneous cutting along the contour.
  • Pressurizes the chamber.
  • Lowers the lower part of the chamber.
  • Rolls up the waste film.
The personnel's tasks include manually stacking containers with product on the loading table in front of the chamber, replacing consumables (roll with film) during the shift, and monitoring the quality of all technological operations performed by the machine. The quality of machine operation depends on the cleanliness of the surfaces to be soldered. It is inadmissible to contaminate the container shoulder with the product.

Advantages

  • Capability to pack products on 4 rows simultaneously;
  • Compact size of the machine;
  • Removable tray matrices;
  • Safety sensors in tare loading area and vacuum chamber;
  • Servo drive of matrix lifting; Servo drive of transport system;
  • Corrosion-resistant materials (stainless steel, etc.) acceptable for production in the food industry;
  • Components from leading world manufacturers (Festo, SMC, Omron, Busch, etc.);
  • The control system is designed at the level of network solutions;
  • Integration with additional units: dating machine, label applicator, dispenser, diverting conveyors, UV film processing unit and others;
  • Color 7" touch screen control system; Intuitive interface with the ability to switch to 7 major languages;
  • Easy operation.

Speed(kinematic) up to 7 cycles/min
Film roll width, mm 360
Film roll outer diameter, mm 300
Machine connection 220 V / 50 Hz / 6 kW
Working pressure in pneumatic system, MPa 0,6
Compressed air consumption l/min 500
Length of the device, mm 1400
Width of the device, mm 1100
Height of the apparatus, mm 1600
  • Stainless steel frame
  • Tare transport system (servo drive)
  • Loading table - tare loading zone with 4 positions (steps)
  • Film pulling mechanism
  • Sealing and punching unit (servo drive of sealing die)
  • Tare unloading unit - roller one
  • Stainless steel electrical cabinet
  • Touch screen control panel 7"
  • Pneumatic system with air preparation unit
  • Vacuum pump with a capacity of 150 m3/hour with high-vacuum valves (SMC).
  • Sealing in a modified gas environment
  • Film retention pneumatic shaft
  • Inert gas receiver
  • Possible options:
  • Conversion kit to another tare size for 1, 2, 3 and 4 trays taking into account the total maximum dimensions of the die (matrix). Maximum tare size 500x270
  • Tare dispensing unit
  • Enlarged loading table
  • Rolling dispenser
  • Table or holder for gastronorms
  • Photometer sensor for printable film handling
  • UV film processing unit
  • Automatic tare unloading with the possibility of combining the flow
  • Diverting conveyor (slat or belt)
  • Accumulating rotary table
  • Auxiliary support device for die changing

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